Control your process—in real time

Forget typing several days’ worth of stale data into Excel. Instead, picture key metrics for each batch showing up on a big screen in production in real time.

SKALA delivers real-time statistical process control from data you’re already collecting. Plug existing devices into SKALA. QA starts the reading and SKALA delivers it straight to production via a process control dashboard.

Use your trend lines to make operating decisions immediately. No new workflows, no new data collection—just the power to diagnose and fix your process in real time.

See how one customer uses SKALA for process control.

Features to satisfy SQF, BRC auditors

-Vendor verification module, including tools for FSMA’s Foreign Supplier Verification Program (FSVP)

-Certificates of analysis generated directly from the documented instrument reading

-CCP testing data automatically collected and checked against specifications with customizable alerts (pH, metal detection, temperature, water activity, cure and dry times)

-Verifiable testing records to demonstrate to SQF auditor use of data (pH, water activity, temperature) to make process changes

-Equipment management with documented certifications and customizable verification alerts

-Customer complaint log tied to batch/lot number, with custom-defined triggers for notifications

-Environmental monitoring

Client A

Before: Total over pack waste accounted for $3.7M in product waste and $1.0M in film waste.

After:With Overpack Reduction Module, the client achieved a 20% reduction in overpack.

Result: $939K in product and film waste savings.

Client B

Before: Total overfill accounted for average 6.8% or $2.4M.

After: With Overpack reduction module, the client achieved 19% reduction in overfill.

Result: $456K in savings.